Monoblock Rake Transport Filler and Capper

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Monoblock Rake Transport Filler and Capper

Liquid Fillers

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 - Raupack UK and Ireland

Screw capping deodorant over caps on liquid filling machine Raupack UK and IrelandPlacing of Spray heads with dip tubes in capping machine Raupack UK and IrelandLiquid Filling and closing of deodorant roll on closures Raupack UK and IrelandServo moving filling nozzles Raupack UK and Ireland Raupack UK and Ireland

Model FVR
Speed Max. 200/min with 4 heads
Format rangeDia. < 90 mm, height 40 – 180 mm
For large batch sizes of liquid products we offer a high speed (up to 200 bottles/minute) liquid filler with integrated capper. The liquid filling is done by rotating piston pumps, ensuring 0.5% accuracy even at large fill volumes.

The liquid filler and capper is purposely built for very quick changeover. The changeover is not only fast, but can be done by using half as many format parts as our competitors. The capper is designed for automatic height adjustment via the HMI. For round containers it is not necessary anymore to change the rake or in-feed guides, the only parts to swap are the bottle clamps. The spacing unit that separates the bottles at the infeed is format free, the recipe in the HMI automatically adjusts it to the required product.

We have liquid packaging lines with dedicated machines for each step such as bottle unscrambling, bottle cleaning, liquid filling, capping, retorquing, labelling and topserting. Our F-AVR machine uses scroll for separating containers and rake transport for precise positioning for the liquid filling and capping stations.

Applications

  • Creams
  • Gels
  • Alcohol
  • Water

Main Benefits

  • Rotating piston pump
  • Easily accessible
  • Quick changeover
  • Cams controlled from HMI and saved in Recipe
  • High level of control and Batch reporting
  • optional Puck transport

Technical Features

  • Servo following nozzles
  • Modular breakdown for installation

News:

Monoblock Liquid Filling Machine for Deodorant and Perfumes
3/28/2018 2:41:05 PM

Rudolf Deckert Ships Monoblock Liquid Filling and Closing Machine to manufacture perfumes and Deodorants

The FVR Monoblock liquid filling machine combines filling, screwing, capping and weighing into one machine capable of 100 containers per minute. The modular monoblock design packs these features into around 8m of length. The customer, a cosmetics manufacturer with a focus on natural products, already had Deckert machines of previous generations to the FVR Monoblock liquid filling machine. Unlike its predecessors, the FVR combined multiple closing stations, check weighers and filling pumps into a single modular machine. This reduced the space and change parts required. [caption id="attachment_1198" align="aligncenter" width="840"]Cosmetics Monoblock Liquid Filling Machine FVR Cosmetics Liquid Filling Closing Machine FVR[/caption] Designed to meet the customers specific requirements the machine was built with capping stations to handle roll on deodorants, over-caps as well as pump spray heads with dip tubes. Many products that run on the machine require a combination of closures to be applied on the machine, e.g roll on balls as well as screw caps or lotion spray closures as well as over-caps.

Filling at 100 per minute with in Place Cleaning and Sterilisation

Eight filling nozzles follow the bottles as they index through the machine. Cleaning and sterilisation can happen in place (CIP, SIP). Fill volumes are controlled from the HMI and can be saved in the recipe. The pumps draw the liquid from IBC containers located behind the machine. Changeover of the liquid is simple: choose the recipe from the menu and bring the right liquid to the machine. The machine will do the rest. [caption id="attachment_1204" align="aligncenter" width="840"]Filling Machine nozzles following bottles through machine on linear servo drive Filling Machine nozzles following bottles through machine on linear servo drive[/caption]

Quality Assured - Weighing and Closing

Mounted under the rake of the machine, before and after the filling station, are load cells that measure gross and tare weights for every fill on the machine. This 100% control is saved to the machines batch records and can be downloaded for quality control purposes. The final screwing station is fitted with servo drives which accurately control the final application torque of the screw closure. Like the weight results, these values are stored and can be downloaded. Cap presence and placement is monitored as well as bottle presence before filling. [caption id="attachment_1200" align="aligncenter" width="840"]Screwing of over-caps for roll on deodorant bottles Screwing of over-caps for roll on deodorant bottles[/caption]

Monoblock liquid filling machine makes Changeovers fast and repeatable

The use of pucks on the monoblock liquid filling machine and the FVRs automatic height adjustment makes changeover of containers simple: the pucks must be exchanged and the containers switched. Selecting the correct recipe from the HMI will cause all stations to adjust to the new container height. [caption id="attachment_1202" align="aligncenter" width="200"]Precise palcement of spray pumps with dip tubes Precise placement of spray pumps with dip tubes[/caption] [caption id="attachment_1199" align="aligncenter" width="840"]FVR-Capping-machine-overcap-placement Overcap placement for perfume bottles[/caption]

Tailored to the customers Demands

Deckert are known for their willingness to tailor there machines to their customers specific requirements. In this case, the machine needed to fill from 40 ml to 200 ml at 100 bottles per minute. The viscosity of the liquid varies from pefume to lotions (i.e water to cream). The customer specified the pump manufacturer.  The closures also vary widely ranging from deo balls to spray pumps with dip tubes and over-caps. [caption id="attachment_1201" align="aligncenter" width="840"]Placement of roll on deodorant closures Placement of roll on deodorant closures[/caption] It is important to the customer that the hoppers for closures are accessible from the operator side. The bunkers are located on the operator side and elevators transfer the closures to the bowls that are located on the back side of the machine. The FVR  is part of Rudolf Deckerts range of modular, monoblock filling machines for tablets, powers and liquids. Hallmarks of the AVR Capping machine series of machines are:
  • Compact Footprint
  • Fast and repeatable changeovers
  • Minimal change parts
  • Servo controlled cam movements for filling and closing that can be edited from the HMI and saved in the recipe.
  • High level monitoring and reporting.
 
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